« Pyrolyseur de plastique/en » : différence entre les versions

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{{Introduction
{{Introduction
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|Introduction={{Warning| THIS PYROLYSER IS A PROTOTYPE WHOSE EFFECTIVENESS AND POTENTIAL ENVIRONMENTAL AND HEALTH RISKS HAVE NOT BEEN ASSESSED. THANK YOU FOR CONSIDERING IT AS SUCH}}
Plastic pyrolysis is a distillation process that allows plastic waste to be converted into fuel. Plastic waste is heated above 400°C in a first tank into a gas. Depending on condensation (cooling) temperatures, several types of fuel are produced :
- between 390 and 170°C, the gas condensates into diesel fuel.
- between 210 and 20°C, the gas condensates into gasoline.
- below 20°C, there remains non-condensable residual gas that can be burned to provide heat to the process.


In this prototype, we are only using polypropylene (PP) and/or high density polyethylene (HDPE) and low density (LDPE). Please note that using mostly polypropylene will produce more gasoline, while using mostly polyethylene will produce more diesel fuel. It is however possible to mix both.
Plastic pyrolysis is a distillation process used to transform plastic waste into fuel. The waste is heated to more than 400°C in a first tank and is transformed into gas. Depending on the condensation (cooling) temperatures of this gas, different types of fuel are obtained:
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- between 390 and 170°C, condensed gas produces diesel (diesel).
- between 210 and 20°C, condensed gas produces gasoline.
- below 20°C, there remains non-condensable residual gas which can be used to supply the heating of the process.


La pyrolyse plastique est un procédé de distillation permettant de transformer des déchets plastiques en carburant. Les déchets sont chauffés à plus de 400°C dans une première cuve et se transforment en gaz. Selon les températures de condensation (refroidissement) de ce gaz, on obtient différents types de carburant :
As part of this prototype, only polypropylene (PP) and/or high density polyethylene (HDPE) and low density polyethylene (LDPE) are used. Note that a majority of polypropylene will give more gasoline, just as a majority of polyethylene will give more diesel. However, it is possible to mix the two.
- entre 390 et 170°C, le gaz condensé produit du gazole (diesel).
- entre 210 et 20°C, le gaz condensé produit de l'essence.
- en dessous de 20°C, il reste du gaz résiduel incondensable qui peut servir à alimenter la chauffe du procédé.
Dans le cadre de ce prototype, On utilise uniquement du polypropylène (PP) et/ou du polyéthylène haute densité (PEHD) et basse densité (LDPE). A noter qu'une majorité de polypropylène donnera plus d'essence, de même qu'une majorité de polyéthylène donnera plus de diesel. Il est cependant possible de mélanger les deux.
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{{Materials
{{Materials
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Comme tout le travail du Low-tech Lab, '''ce tutoriel est participatif''', n'hésitez pas à ajouter les modifications qui vous semblent importantes, et à partager vos réalisations en commentaires.
Like all the work at Low-tech Lab, '''this tutorial is collaborative.''' Don't hesitate to add modifications that seem important, and share your results in the comments.
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{{Notes
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Dernière version du 2 novembre 2025 à 12:36

Prototype de avatarNomade des Mers | Catégories : Énergie, Matériaux

Introduction

THIS PYROLYSER IS A PROTOTYPE WHOSE EFFECTIVENESS AND POTENTIAL ENVIRONMENTAL AND HEALTH RISKS HAVE NOT BEEN ASSESSED. THANK YOU FOR CONSIDERING IT AS SUCH

Plastic pyrolysis is a distillation process used to transform plastic waste into fuel. The waste is heated to more than 400°C in a first tank and is transformed into gas. Depending on the condensation (cooling) temperatures of this gas, different types of fuel are obtained:

- between 390 and 170°C, condensed gas produces diesel (diesel).
- between 210 and 20°C, condensed gas produces gasoline.
- below 20°C, there remains non-condensable residual gas which can be used to supply the heating of the process.
As part of this prototype, only polypropylene (PP) and/or high density polyethylene (HDPE) and low density polyethylene (LDPE) are used. Note that a majority of polypropylene will give more gasoline, just as a majority of polyethylene will give more diesel. However, it is possible to mix the two.

Matériaux

  • 1 large stainless steel tank with lid
  • 3 small stainless steel tanks
  • copper pipes (diameter 6mm)
  • 7 copper uniseal joint (for watertightness of joints)
  • O-ring (for watertightness of tanks)
  • Plastic waste PP and/or HDPE/LDPE

Outils

  • Solder
  • A heating system (min. 400°C)
  • butane/propane gas canister (375mL)

Étape 1 - Pack the first tank with plastic

For this test, plastic waste is mostly polypropylene.




Étape 2 - Preheat the second tank

Preheating is necessary. It allows for the condensation of gases at high temperature before passing through the last two tanks.




Étape 3 - Formation of residual gas

Let plastic waste consume itself until non-condensable gas forms. It comes as an addition to the gas initially used. For this test, 125mL of canister gas has been used, to which has been added residual gas.




Étape 4 - Retrieval of fuel

Here, the machine was heated during roughly one hour. Switch off the system and let it cool down before opening the tanks. We get around 125mL of fuel in tank n°2 and 30mL of fuel in tank n°3.

  • Result of test to confirm in the lab




Étape 5 -

Got two minutes? Whether you would like to follow this low-tech or not, your answer to this form would help us improve our tutorials. Thank you in advance for your help!

Like all the work at Low-tech Lab, this tutorial is collaborative. Don't hesitate to add modifications that seem important, and share your results in the comments.

Notes et références

https://en.wikipedia.org/wiki/Pyrolysis

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